Best Metal Chop Saw for Quick Metal Cutting

Are you interested in purchasing or upgrading a metal chop saw for professional or casual uses?

The Evolution S380CPS was the best we could find. If you need a reliable workhorse with user-minded features, the DEWALT DW872 is the next best choice.

If you prioritize affordability or versatility above all else, you’ll find products to fit those needs and more below.

Let’s get started.

Our Top Picks

Best: Evolution S380CPS 

Runner Up: DEWALT Metal Cutting Saw

Best Budget: PORTER-CABLE Chop Saw

Also Great Budget: Evolution Power Tools RAGE4

Honorable Mention: WEN CM1452

Best Metal Chop Saw

Evolution S380CPS 

  • Carbon tipped blade: Yes
  • Motor: 15 Amp
  • Warranty: 3 years

For overwhelming quality and durability, choose this Evolution S380CPS.

What I like

The carbide-tipped blade that comes with this metal chop saw is one of the main components that give this saw superiority over other metal cutting saws on the market. It allows for burr-free cuts and eliminates spark production while the carbide blades do their work.

This circular saw can fit two sizes of metal blades, which allows you to choose the best cold saw blade for the task. There are also multiple types of compatible blades available, so you can use this machine to cut everything from soft metals like aluminum to high-grade stainless steel.

One of the most convenient features of this chop saw is the on-board metal chip tray. This allows the machine to collect all of the metal chips for you while you cut, which reduces cleanup and also contributes to the list of safety features attached to this model.

What I don’t like

One of the only areas of improvement for this chop saw would be improving the vise system; since metal needs to be clamped firmer than wood, a more rigid vise would make the cutting process easier and safer.

Verdict

Overall, the Evolution S380CPS is a chop saw designed for everyday use. With a highly durable and reliable design, versatile cut capabilities, and user-minded features, it is the best metal chop saw for any type of metal cutting task you may need to do.

Runner Up Metal Chop Saw

DEWALT Metal Cutting Saw

  • Carbon tipped blade: Yes
  • Motor: 15 Amp
  • Warranty: 1 year

For a combination of user friendly features and reliable power, choose this runner up. 

What I like

With every blade tooth carbide tipped, this metal cutting saw offers premium performance over an abrasive blade. This blade type reduces the need for grinding before cutting and also allows for burr-free cutting. The specially designed carbide teeth let you rely on a constant cut depth throughout the blade life as well.

The versatile performance of this Dewalt metal cutting saw ensures that you will have exemplary performance with both ferrous and non-ferrous metals. This model can also be efficient for wood cutting tasks, and any type of sheet metal. You can even adjust the cutting angle up to 45 degrees.

The 15 amp motor in combination with the large cutting capacity and heavy duty steel base of this metal saw enables you to cut through thick metal and variable-size materials with ease. You’ll find that no metal cutting task that can’t be accomplished with this metal cutting saw.

What I don’t like

While this is one of the best Dewalt metal cutting saws, since it offers a lot of versatility in performance, it is a fairly complex model with a lot of adjustable components. As a result, it won’t be ideally suited to a beginner.

Verdict

Overall, this Dewalt metal cutting saw is one of the best metal chop saws on the market. The blade guard and other safety features, the quick-lock vise, and the impressive no-load speed all make this model superior to other metal saws out there.

Best Budget Metal Chop Saw

PORTER-CABLE Chop Saw

  • Carbon tipped blade: No
  • Motor: 15 Amp
  • Warranty: 3 years

To save money without compromising on performance, choose this PORTER-CABLE chop saw. 

What I like

The 15 amp motor in this budget-friendly metal cutting saw allows you to cut through even thick metal with ease. It boasts a speed of 3800 RPM, so would let you be slice through when cutting wood as well. This powerhouse motor promises a long life span and reliable performance when cutting metal.

For the convenience of every user, this metal cutting circular saw comes with a spindle lock. A spindle lock ensures that you can quickly change out your blades during a project. If you have multiple types of ferrous or non-ferrous metals to cut, or even other materials, blade swaps will be hassle-free.

Since this model doesn’t have a carbide tipped blade, sparks will be quite common while cutting metal. To improve the safety rating of this metal chop saw, there is a spark deflector built in. This keeps your line of sight clear and keeps you safer during the cutting process.

What I don’t like

The one major disadvantage of this model is the lack of a carbon tipped blade and retractable blade guard. You’ll have to take precautions against sparks, and you should expect the blade to wear out and produce less satisfactory cuts as it ages.

Verdict

While it isn’t one of the best metal cutting saws on the market, this PORTER-CABLE chop saw can still offer great performance and an enjoyable user experience. The safety features in place and the affordability make it accessible to people of all income levels.

Also Great Budget Metal Chop Saw

Evolution Power Tools RAGE4

  • Carbon tipped blade: No
  • Motor: 10 Amp
  • Warranty: 3 years

For the best affordable cold cut chop saw, choose this Evolution Power Tools RAGE4.

What I like

The compact design is one of the more user friendly features that this metal chop saw has to offer. Many metal cutting saws are quite large and bulky, but this one can fit into any workshop, no matter how small or crowded it may be. It is therefore accessible to professionals and at home builders alike.

This metal cutting saw has a dust extraction port built in, with vacuum attachment capability. Whether you spend a lot of time cutting or not, this can help remove wood dust and metal chips from the worksite. This improves the safety and productivity of the machine.

The durable metallic toothed blade that comes with this saw is far superior to the abrasive blade types that are found on other saws. It limits the amount of spark production and heat build up, so you can be confident in your ability to achieve a clean and accurate line when you cut metal, wood, or plastic.

What I don’t like

The most notable detriment of choosing this metal cutting saw is the 10 amp motor. Most chop saws have a 15 amp motor, and this offers better performance when cutting metal than the lower powered alternative.

Verdict

As cold cut saws go, this Evolution Power Tools RAGE4 is one of the best saws on the market. It is effective at cutting metal and wood, and can even cut through plastic without burning the material. It isn’t the most powerful metal cutting chop saw out there, but it sure is the coolest.

Honorable Mention

WEN CM1452 15-Amp 14-Inch Premium

  • Carbon tipped blade: Yes
  • Motor: 15 Amp
  • Warranty: 2 years

This is another great option for user-friendly features and versatile cutting.

What I like

Of all the metal cutting saw blades out there, a carbide tipped blade offers the best performance when cutting metal. This model has a high quality carbon-tipped blade that is tough enough to cut through tough metals but gentle enough to cut plastic and wood cleanly. This provides great versatility to your workspace.

The adjustable angle fence on this model is another useful component. It pivots as much as 45 degrees to allow you to perform the functions of a miter saw in addition to all your other metal cutting needs.

The heavy aluminum base on this metal chop saw is one of the features geared towards the user experience. It limits vibration and helps support your workpiece to ensure accuracy in every cut. In combination with the steel cutting blades, you can cut through any material with ease.

What I don’t like

One feature that falls short of expectations is the blade guard. While it is great at performing its function, it has a tendency to break if you aren’t extremely careful during operation.

Verdict

Overall, the WEN CM1452 15-Amp 14-Inch Premium metal chop saw is another one of the best metal saws currently available. It isn’t quite as durable as some of the higher end metal cutting chop saw models, but is offers some user friendly features and does a great job with various material types.

What Makes a Good Metal Chop Saw?

1. No Load Speed:

The no-load speed of a chop saw is the maximum speed it can reach without a load, meaning while it is not actively cutting through something. This value can vary quite significantly between different chop saw models. 

A faster speed will get you through a cutting task more quickly, but it also increases the temperature at the cutting site and will cause more wear on the blades. A compromise between blade longevity and cutting performance is something that needs to be considered.

2. Blade Type (Abrasive Wheel Vs. Cold Saw Blade):

Chop saws can come with either an abrasive blade or a cold saw blade. An abrasive blade has a straight edge, whereas a cold saw blade will have teeth. Most chop saws will use cold saw blades, since it improves cutting performance. 

A cold cut chop saw essentially eliminates heat production during cutting, so it will result in burr free cutting while working on wood, plastic, or composite materials, and it will remove the risk of sparks while cutting metals. 

Not only is this safer, but it also results in a cleaner cut line. Both blade types can be carbide tipped, which will improve longevity and performance.

3. Power:

The amount of power provided by a chop saw motor is dependent on its amp value. A 15 amp motor will offer a substantial improvement in power over a 10 amp motor. 

Most metal chop saws will have a 15 amp motor, and this is because the extra power allows you to cut more easily through stronger metals or thicker blocks of material. 

Using a more powerful chop saw will improve its longevity since it won’t need to work as hard, and it will also require less manual effort to push the blade all the way down through the object you are cutting. 

Both of these factors can improve productivity and efficiency, so unless you have very limited needs of your chop saws, a chop saw with a stronger motor is the way to go.

4. Safety Features:

There are a number of  features that can be found on chop saws that are designed for safety. Some things you’ll want to look for include a lock-off button, a blade guard, and a spark deflector. Spark deflectors are a great tool with abrasive blade chop saws, since these will produce sparks while cutting metal. 

A spark deflector will limit the risk of sparks hitting you and it will also keep the work field clear while you cut.  A blade guard  reduces your access to the blade on the chop saw, preventing you from accidentally getting cut.

 A lock off button is one of the most important safety features, since it prevents the tool from being turned on by accident. This is especially important for people working at home that may have children in and out of the shop.

5. Quick Release Vise/Quick Lock Vise:

A quick lock vise is a component that holds your material in place while you cut. The quick lock and release component allows you to switch out objects quickly and without hassle, so you can be more productive while working. Most metal chop saws will have a quick release system in place, but some more affordable models may not.

6. Blade Size:

Metal chop saws are characterized by larger blades than other saw types, so you can expect a blade between 14″ and 16″ in diameter. Larger blades will offer more cutting power, whether it is a cold-cut chop saw or an abrasive blade chop saw. A metal saw with a larger blade will have a deeper cutting depth, so it will get through thicker materials faster than a smaller blade.

Can Chop Saws Cut Metal?

Almost every chop saw out there can also be called a metal chop saw. Whether the power tool comes with abrasive blades or toothed blades, the chop saw will be able to cut through any metal type. As power tools go, metal chop saws are truly the powerhouse of the workshop.

Both straight edge blades and toothed blades (with each tooth carbide tipped or not) will be capable of cutting through metal quite easily. Non-coated toothed blades or abrasive blades will produce more sparks and heat than a carbide tipped blade, but whether you intend to invest in this special feature or not, there are many models out there that could claim the title of best metal chop saw.

If you are looking for a power tool capable of accomplishing any workshop task, a chop saw should be chosen above miter saws or stationary/portable band saws. A metal cutting chop saw can also be used to cut wood, plastic, lumbar, and any other composite materials you can think of, so versatility isn’t an issue with a chop saw.

Most models will have a cast iron base or steel base to offer stability while cutting through tough metals. PORTER-CABLE chop saws, DEWALT chop saws, and any chop saws by Evolution Power Tools will make a great metal saw for your workshop.

Are Chop Saws and Miter Saws the Same?

Chop saws and miter saws are in fact not the same. They look quite similar, as they are both a circular saw type, and they both attach to a tabletop. While they have some uses in common, they are designed for different purposes and therefore have quite a few features that differ.

Miter saws are designed for precision cuts at angles, so they are used primarily for detail work on various construction projects. While miter saws CAN be used to cut certain nonferrous metals with the right blade, they are most often used for carpentry purposes instead.

The arm that holds the blade can pivot quite freely, which is why they are the best choice for finesse work. Their range of motion makes them the most suitable choice for crown molding, picture frames and door frames, elegant baseboards, window casings, and much more.

Chop saws are the proper choice when you are looking to cut a steel pipe of nearly any size, sheet metal, or various other material types and object sizes. They aren’t quite as sophisticated as miter saws are when it comes to detail work, but they can often cut on an angle as well. Usually, you can achieve up to 45 degrees of tilt. Rather than an abrasive blade, these circular saws often use a carbide-tipped toothed blade in order to limit the sparks and heat produced.

Many models will use abrasive blades though, so you will need to take precautions against spark production. The carbide-tipped blade or abrasive blade on a chop saw will usually be at least 14″ in diameter, whereas miter saws will use smaller blades.

Both of these saw types will be superior to both standard and portable band saws for at-home use, especially when cutting metal. Both are great power tools for professional or casual use.

Final Thoughts

If you’re interested in the top metal chop saw we were able to find, choose the Evolution S380CPS. If you want a reliable and user-friendly chop saw, then we also recommend the DEWALT metal cutting saw.

Looking for different saws? Check them out below!

About Roy Cohen

I'm Roy, founder of Hack My Garage. I started out like most not knowing how to hammer a nail, but now I know more than most people about home improvement and DIY. I want to spread my wealth of knowledge with the world and hope to make it a better place.